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INSTALLATION & OPERATING INSTRUCTIONS
FullView Direct Vent Gas Fireplace Insert Heater
With
Premium Texture Fiber Logs Combustion System
In the Commonwealth of Massachusetts:
Installation must be performed by a licensed plumber or
gas fitter;
A CO detector shall be installed in the room where the
appliance is installed.
CAUTION
THESE INSTRUCTIONS ARE TO REMAIN WITH THE
HOMEOWNER.
WARNING
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
WHAT TO DO IF YOU SMELL GAS
Open windows.
Do not touch electrical switches.
Do not try to light any appliance.
Extinguish any open flame.
Do not use the phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
MODEL NO. FV33i-PF2-0113
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury or prop-
erty damage. Refer to this manual. For assistance or
additional information consult a qualified installer, ser-
vice agency or the gas supplier.
FOR YOUR SAFETY
A qualified installer, service agency, or the gas suppli-
er must perform installation and service.
Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other ap-
pliance.
WARNING
Do not operate this appliance with the glass removed,
cracked or broken. A licensed or qualified person
should do replacement of glass.
WARNING
Mendota gas fireplaces are heat producing appliances.
Do not burn wood, paper or other materials in this fire-
place. This fireplace is designed as a supplement
heat source. It is advisable to have an alternative pri-
mary heat supply.
The installation must conform with local codes or, in
the absence of local codes, with the current National
Fuel Gas Code, ANSI Z223.1, or the current Natural
Gas and Propane Installation Code, CSA B149.1
This appliance may be installed in an aftermarket per-
manently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas
indicated on the rating plate. This appliance is not
convertible for use with other
gases, unless a certified
kit is used.
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Inhaltsverzeichnis

Seite 1

INSTALLATION & OPERATING INSTRUCTIONS FullView Direct Vent Gas Fireplace Insert Heater With Premium Texture Fiber Logs Combustion System In

Seite 2

9 FV33i OVERALL DIMENSIONS 5 1/229n1.25015 5/8Surround Faceto Gas LineEntry Hole Center11 7/8To Gas LineEntry Hole Center7 7/81 7/8SURROUND/FACEPLATE

Seite 3 - INITIAL STARTUP ADVICE

10 8.016" MIN.FROM GLASS FRAME EDGETO PERPENDICULAR SIDE WALL-A-12" MINFROM TOP EDGE OF TOPCONVECTION AIR OPENINGTO BOTTOM OF 8" DEEP M

Seite 4

11 INSTALLATION INSTRUCTIONS CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and

Seite 5 - SPECIFICATIONS

12 FLUE VENTING The FV33i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. The minimum vert

Seite 6

13 Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue

Seite 7

14 14. Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent Adapter towards rear of Insert. 15. Tightly secure 3” and 4” flex v

Seite 8 - ...CAUTION

15 18. You are now ready to hook up the Insert to gas supply. Be sure gas plumbing instructions and all state and local codes have been carefully f

Seite 9 - GENERAL INFORMATION

16 RAISED HEARTH SPECIFICATIONS In most installations, a 16" non-combustible protector is required in front of the unit’s glass door surface

Seite 10 - FV33i OVERALL DIMENSIONS

17 GAS SUPPLY REQUIREMENTS NOTE: IF INSERT IS TO BE OPERATED WITH LP GAS, SEE PAGE 34 BEFORE PROCEEDING. CORRECT GAS PRESSURE AND PROPER GAS SUPPLY

Seite 11 - CONVECTION AIR OPENING

18 GAS PRESSURE REQUIREMENTS One major cause of operating problems with gas appliances can be improper gas pressure! Such problems as changes in flame

Seite 12 - INSTALLATION INSTRUCTIONS

1 FV33i FEATURES - QUICK REFERENCE INFORMATION EXTERNAL DIMENSIONS: 30-3/8” Wide X 18-3/8” High X 15-3/4” Deep (depending on Surround return depth)

Seite 13

19 HIGH ALTITUDE INSTALLATIONS For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural gas are #46R/#49F and for

Seite 14 - Chimney Flashing and cap

20 ELECTRICAL REQUIREMENTS WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im-proper and dangerous

Seite 15

21 INSTALLATION CHECK OFF LIST The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's wa

Seite 16

22 2.) PULL3.) ROTATE4.) RELEASE1.) INSERTDOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken.

Seite 17 - RAISED HEARTH SPECIFICATIONS

23 FV33i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET. CAUTION: LOGS ARE FRAGILE, HANDLE

Seite 18 - NAT. L.P. NAT. L.P

LOG# 1 PLACE LOG #1 (REAR LOG) ON REAR SHELF BEHIND REAR BURNER. SLIDE LOG TO RIGHT UNTIL LOG TOUCHES RIGHT SIDE BRICK PANEL. PUSH LOG BACK SO IT TOUC

Seite 19

LOG #2 LOG #2 LOG #2 (MID EMBER BED) SITS BETWEEN REAR AND FRONT BURNER, FLAT DOWN ON THE SURFACE OF THE BURNER AIRBOX. ADJUST POSITION OF FRONT AND R

Seite 20

LOG #2 LOG# 1 LOG# 3 PLACE LOG #3 (LEFT LOG) ON TOP OF THE RECTANGLE AIR SHUTTER BOX ON THE LEFT SIDE. LOG #3 HAS A RECTANGULAR NOTCH ON ITS BOTTOM SI

Seite 21 - ELECTRICAL REQUIREMENTS

LOG #4 LOG #4 (RIGHT LOG) HAS A HOLE FOR THE PIN ON LOG #2. INSERT PIN IN LOG #2 INTO HOLE IN LOG #4. SET RIGHT END OF LOG #4 ON TOP OF THE FIRST GRAT

Seite 22

LOG #2 LOG# 1 LOG# 3 LOG# 4 LOG# 5 LOG #5 (LEFT TOP LOG) SITS ON THE LEFT SHOULDER OF LOG #1 AND ITS TWO BRANCHES SIT ON TOP OF LOG #2 AND LOG #3. LOG

Seite 23 - SLIDE TAB INTO

2 INITIAL STARTUP ADVICE PAINT CURING CYCLE RECOMMENDATION: It is recommended that you run this Insert on maximum flame height, with the blowers turn

Seite 24

LOG #6 (RIGHT TOP LOG) SITS ON TOP OF LOG #1 USING THE PIN THAT IS ON THE RIGHT SIDE OF LOG #1. LOG #6 HAS A HOLE IN ITS BACK-SIDE TO MATE WITH THIS P

Seite 25

LOG# 4 LOG# 7 LOG# 7 LOG #7 REST ON TOP OF THE FRONT BURNER’S REAR VISIBLE EDGE AND ON TOP OF LOG #4. THIS LOG IS DESIGNED TO HIDE THE PILOT LIGHT. P

Seite 26

LOG# 2 LOG# 8 LOG# 8 PLACE LOG #8 ( LEFT FRONT TWIG) IN THE POSTION SHOWN HERE. LOG #8 SITS ON TOP OF LOG #2 AND RESTS AGAINST THE GRATE BAR (2ND FROM

Seite 27

LOG# 9 LOG #9 (RIGHT FRONT CHUNK) IS TO BE PLACED AT A SEVERE ANGLE AGAINST THE HORIZONTAL GRATE BAR AND FLOATING OVER THE FRONT BURNER PORTS. THE POS

Seite 28 - ON TOP OF LOG #2, HERE

COMPLETED LOG SET ASSEMBLY 33

Seite 29

34 REMOTE TRANSMITTER OPERATING INSTRUCTIONS TO TURN ON THE APPLIANCE: 1. Press the ON/OFF button. The transmitter display will show all active ico

Seite 30

35 TEMPERATURE INDICATOR (oF or oC) 1. Press the ON/OFF Key and Turn Off the Fireplace. 2. Simultaneously, Press both the MODE Key and the Thermostat

Seite 31

36 “FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have b

Seite 32

37 ATTENTION! The transmitter and receiver are RADIO FREQUENCY DEVICES. • Turn off the main gas supply of the appliance during installation or mai

Seite 33

38 FV33i GAS IGNITION SYSTEM WIRING DIAGRAM

Seite 34 - COMPLETED LOG SET ASSEMBLY

3 TABLE OF CONTENTS FV33I FEATURES - QUICK REFERENCE INFORMATION ...

Seite 35

39 MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved servic

Seite 36

40 MotorizedLP PressureRegulator[10.0-5.5"WC]# 907.012Burner Orifice#65-14-00364[3/64"DRILL]364364 NATURAL TO LP GAS CONVERSION INSTRUCTION

Seite 37 - REMOTE TRANSMITTER

41 5. Using a ½” deep well socket wrench, remove Front and Rear Orifices. 6. Thread a new 3/64” drilled orifice to both Front and Rear Orifice moun

Seite 38 - ATTENTION!

42 8. Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air shutter open to ¼” minim

Seite 39

43 You must remove the left side Valve Access Panel to replace the pressure regulator. 11. Remove the left-side access panel mounted to the left out

Seite 40 - MAINTENANCE

44 LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts

Seite 41 - REAR BURNER

45 LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer

Seite 42 - DETAIL C

46 WARNING DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE UNLESS BURNER "CYCLES" ON/OFF WITHOUT DELAYS! CHECKING FOR NORMAL BURNER (S) IGN

Seite 43 - -1/4" MINIMUM

47 FV-33 BLOWER WIRING DIAGRAMBLOWER OPERATION AND WIRING WARNING: The Power Cord supplied with this appliance must be connected to a 3-prong grounded

Seite 44 - REGULATOR

48 CUSTOMER INFORMATION AND TROUBLE-SHOOTING MAXIMUM ALLOWABLE SURFACE TEMPERATURE Mendota Inserts/Fireplaces comply with UL Standards for maximum sur

Seite 45

4 SPECIFICATIONS MODEL FV-33i Natural Gas Propane Gas Input rating (Btu/hr) 0-610 m 31,000 31,000 Minimum input (Btu/hr) 0-610 m 10,000 13,00

Seite 46 - 1" MIN

49 BURNER FLAMES ADJUSTMENT- AIR INTAKE DAMPER CONTROLS This appliance is equipped with two Air Intake Adjustment Damper Controls: PRIMARY DAMPER and

Seite 47 - WARNING

50 BURNERS AIR SHUTTER CONTROLS During the initial installation, the Front Burner Rotary Manual Air shutter opening should be checked to make cer-ta

Seite 48 - FV-33 BLOWER WIRING DIAGRAM

51 BASIX SURROUNDS AND FACEPLATES INFORMATION Basix Surround: The Basix is designed to attach to the fireplace insert and to cover the main fireplace

Seite 49

52 BACKUP DC POWER INLET CONNECTOR MOUNTING INFORMATION This appliance is factory equipped with a Backup DC Power Connec-tion Port. The Inlet Port is

Seite 50 - ADJUSTMENT

53 How to move the Backup DC Power Inlet Port To move the Backup Battery Power Inlet Port to a new location, follow these instructions. 1. Locate the

Seite 51 -

54 7. If mounting on the front face of the Sur-round/Faceplate, mount the Backup DC Power In-let Port fitting to the Face DC Inlet Mount Bracket. Se

Seite 52 - Design (B) Flat outer edge

55 REPLACEMENT AND SERVICE PARTS Replacement parts are available through your authorized Mendota Dealer. Contact your Mendota Dealer for all service a

Seite 53

56 71516113914175212108GAS VALVE TRAIN ASSEMBLY REPLACEMENT PARTS LIST FV33i VALVE ASSEMBLY COMPONENTS LIST KEY# QTY Part Number Description 1 1 05-0

Seite 54

57 USE LARGE PLIERS TOBEND DOWN (4) TABSAS SHOWNGLASSGASKETGLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT TO REPLACE DAMAGED GLASS 1. Bend Glass Reta

Seite 55 - MOUNTING THE COVER PLATE

58 MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM As a part of Mendota's on-going program of customer satisfaction, this Form veri

Seite 56 - INSWOOL, GLOWING 6 OZ BAG

5 Specific Requirements for the Common Wealth of Massachusetts The information in this section applies to all installations performed in the Common We

Seite 57

59 MENDOTA EXTENDED PROTECTION AND LIMITED WARRANTY MENDOTA FV44 DIRECT VENT FIREPLACE INSERT Mendota Division of Johnson Gas Appliance Company, 520

Seite 58 - AS SHOWN

60 TAPE SHUT --------------------------------------------------------------------------------------------------------------------

Seite 59

61 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com or www.mendotahearth.co

Seite 60

6 SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instructions ma

Seite 61

7 CONGRATULATIONS You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace. This elegant, highly efficient Firepl

Seite 62

8 GENERAL INFORMATION Your Mendota Gas Fireplace Insert has a state-of-the-art direct vent, sealed combustion system. This ad-vanced, highly efficie

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