INSTALLATION & OPERATING INSTRUCTIONS FullView Direct Vent Gas Fireplace Insert Heater With Premium Texture Fiber Logs Combustion System In
9 FV33i OVERALL DIMENSIONS 5 1/229n1.25015 5/8Surround Faceto Gas LineEntry Hole Center11 7/8To Gas LineEntry Hole Center7 7/81 7/8SURROUND/FACEPLATE
10 8.016" MIN.FROM GLASS FRAME EDGETO PERPENDICULAR SIDE WALL-A-12" MINFROM TOP EDGE OF TOPCONVECTION AIR OPENINGTO BOTTOM OF 8" DEEP M
11 INSTALLATION INSTRUCTIONS CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and
12 FLUE VENTING The FV33i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. The minimum vert
13 Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue
14 14. Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent Adapter towards rear of Insert. 15. Tightly secure 3” and 4” flex v
15 18. You are now ready to hook up the Insert to gas supply. Be sure gas plumbing instructions and all state and local codes have been carefully f
16 RAISED HEARTH SPECIFICATIONS In most installations, a 16" non-combustible protector is required in front of the unit’s glass door surface
17 GAS SUPPLY REQUIREMENTS NOTE: IF INSERT IS TO BE OPERATED WITH LP GAS, SEE PAGE 34 BEFORE PROCEEDING. CORRECT GAS PRESSURE AND PROPER GAS SUPPLY
18 GAS PRESSURE REQUIREMENTS One major cause of operating problems with gas appliances can be improper gas pressure! Such problems as changes in flame
1 FV33i FEATURES - QUICK REFERENCE INFORMATION EXTERNAL DIMENSIONS: 30-3/8” Wide X 18-3/8” High X 15-3/4” Deep (depending on Surround return depth)
19 HIGH ALTITUDE INSTALLATIONS For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural gas are #46R/#49F and for
20 ELECTRICAL REQUIREMENTS WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause im-proper and dangerous
21 INSTALLATION CHECK OFF LIST The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's wa
22 2.) PULL3.) ROTATE4.) RELEASE1.) INSERTDOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken.
23 FV33i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET. CAUTION: LOGS ARE FRAGILE, HANDLE
LOG# 1 PLACE LOG #1 (REAR LOG) ON REAR SHELF BEHIND REAR BURNER. SLIDE LOG TO RIGHT UNTIL LOG TOUCHES RIGHT SIDE BRICK PANEL. PUSH LOG BACK SO IT TOUC
LOG #2 LOG #2 LOG #2 (MID EMBER BED) SITS BETWEEN REAR AND FRONT BURNER, FLAT DOWN ON THE SURFACE OF THE BURNER AIRBOX. ADJUST POSITION OF FRONT AND R
LOG #2 LOG# 1 LOG# 3 PLACE LOG #3 (LEFT LOG) ON TOP OF THE RECTANGLE AIR SHUTTER BOX ON THE LEFT SIDE. LOG #3 HAS A RECTANGULAR NOTCH ON ITS BOTTOM SI
LOG #4 LOG #4 (RIGHT LOG) HAS A HOLE FOR THE PIN ON LOG #2. INSERT PIN IN LOG #2 INTO HOLE IN LOG #4. SET RIGHT END OF LOG #4 ON TOP OF THE FIRST GRAT
LOG #2 LOG# 1 LOG# 3 LOG# 4 LOG# 5 LOG #5 (LEFT TOP LOG) SITS ON THE LEFT SHOULDER OF LOG #1 AND ITS TWO BRANCHES SIT ON TOP OF LOG #2 AND LOG #3. LOG
2 INITIAL STARTUP ADVICE PAINT CURING CYCLE RECOMMENDATION: It is recommended that you run this Insert on maximum flame height, with the blowers turn
LOG #6 (RIGHT TOP LOG) SITS ON TOP OF LOG #1 USING THE PIN THAT IS ON THE RIGHT SIDE OF LOG #1. LOG #6 HAS A HOLE IN ITS BACK-SIDE TO MATE WITH THIS P
LOG# 4 LOG# 7 LOG# 7 LOG #7 REST ON TOP OF THE FRONT BURNER’S REAR VISIBLE EDGE AND ON TOP OF LOG #4. THIS LOG IS DESIGNED TO HIDE THE PILOT LIGHT. P
LOG# 2 LOG# 8 LOG# 8 PLACE LOG #8 ( LEFT FRONT TWIG) IN THE POSTION SHOWN HERE. LOG #8 SITS ON TOP OF LOG #2 AND RESTS AGAINST THE GRATE BAR (2ND FROM
LOG# 9 LOG #9 (RIGHT FRONT CHUNK) IS TO BE PLACED AT A SEVERE ANGLE AGAINST THE HORIZONTAL GRATE BAR AND FLOATING OVER THE FRONT BURNER PORTS. THE POS
COMPLETED LOG SET ASSEMBLY 33
34 REMOTE TRANSMITTER OPERATING INSTRUCTIONS TO TURN ON THE APPLIANCE: 1. Press the ON/OFF button. The transmitter display will show all active ico
35 TEMPERATURE INDICATOR (oF or oC) 1. Press the ON/OFF Key and Turn Off the Fireplace. 2. Simultaneously, Press both the MODE Key and the Thermostat
36 “FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have b
37 ATTENTION! The transmitter and receiver are RADIO FREQUENCY DEVICES. • Turn off the main gas supply of the appliance during installation or mai
38 FV33i GAS IGNITION SYSTEM WIRING DIAGRAM
3 TABLE OF CONTENTS FV33I FEATURES - QUICK REFERENCE INFORMATION ...
39 MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved servic
40 MotorizedLP PressureRegulator[10.0-5.5"WC]# 907.012Burner Orifice#65-14-00364[3/64"DRILL]364364 NATURAL TO LP GAS CONVERSION INSTRUCTION
41 5. Using a ½” deep well socket wrench, remove Front and Rear Orifices. 6. Thread a new 3/64” drilled orifice to both Front and Rear Orifice moun
42 8. Before reinstalling burners, loosen the screw that secures the rotary air shutter on the Front Burner. Rotate the air shutter open to ¼” minim
43 You must remove the left side Valve Access Panel to replace the pressure regulator. 11. Remove the left-side access panel mounted to the left out
44 LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts
45 LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the outer
46 WARNING DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE UNLESS BURNER "CYCLES" ON/OFF WITHOUT DELAYS! CHECKING FOR NORMAL BURNER (S) IGN
47 FV-33 BLOWER WIRING DIAGRAMBLOWER OPERATION AND WIRING WARNING: The Power Cord supplied with this appliance must be connected to a 3-prong grounded
48 CUSTOMER INFORMATION AND TROUBLE-SHOOTING MAXIMUM ALLOWABLE SURFACE TEMPERATURE Mendota Inserts/Fireplaces comply with UL Standards for maximum sur
4 SPECIFICATIONS MODEL FV-33i Natural Gas Propane Gas Input rating (Btu/hr) 0-610 m 31,000 31,000 Minimum input (Btu/hr) 0-610 m 10,000 13,00
49 BURNER FLAMES ADJUSTMENT- AIR INTAKE DAMPER CONTROLS This appliance is equipped with two Air Intake Adjustment Damper Controls: PRIMARY DAMPER and
50 BURNERS AIR SHUTTER CONTROLS During the initial installation, the Front Burner Rotary Manual Air shutter opening should be checked to make cer-ta
51 BASIX SURROUNDS AND FACEPLATES INFORMATION Basix Surround: The Basix is designed to attach to the fireplace insert and to cover the main fireplace
52 BACKUP DC POWER INLET CONNECTOR MOUNTING INFORMATION This appliance is factory equipped with a Backup DC Power Connec-tion Port. The Inlet Port is
53 How to move the Backup DC Power Inlet Port To move the Backup Battery Power Inlet Port to a new location, follow these instructions. 1. Locate the
54 7. If mounting on the front face of the Sur-round/Faceplate, mount the Backup DC Power In-let Port fitting to the Face DC Inlet Mount Bracket. Se
55 REPLACEMENT AND SERVICE PARTS Replacement parts are available through your authorized Mendota Dealer. Contact your Mendota Dealer for all service a
56 71516113914175212108GAS VALVE TRAIN ASSEMBLY REPLACEMENT PARTS LIST FV33i VALVE ASSEMBLY COMPONENTS LIST KEY# QTY Part Number Description 1 1 05-0
57 USE LARGE PLIERS TOBEND DOWN (4) TABSAS SHOWNGLASSGASKETGLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT TO REPLACE DAMAGED GLASS 1. Bend Glass Reta
58 MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM As a part of Mendota's on-going program of customer satisfaction, this Form veri
5 Specific Requirements for the Common Wealth of Massachusetts The information in this section applies to all installations performed in the Common We
59 MENDOTA EXTENDED PROTECTION AND LIMITED WARRANTY MENDOTA FV44 DIRECT VENT FIREPLACE INSERT Mendota Division of Johnson Gas Appliance Company, 520
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61 Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com or www.mendotahearth.co
6 SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instructions ma
7 CONGRATULATIONS You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace. This elegant, highly efficient Firepl
8 GENERAL INFORMATION Your Mendota Gas Fireplace Insert has a state-of-the-art direct vent, sealed combustion system. This ad-vanced, highly efficie
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