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INSTALLATION & OPERATING INSTRUCTIONS
Full View Direct Vent Gas Fireplace Insert
With
Premium Texture Fiber Logs Combustion System
In the Commonwealth of Massachusetts:
Installation must be performed by a licensed plumber or
gas fitter;
A CO detector shall be installed in the room where the
appliance is installed.
WARNING: Improper installation, adjustment, altera-
tion, service or maintenance can cause injury or prop-
erty damage. Refer to this manual. For assistance or
additional information consult a qualified installer, ser-
vice agency or the gas supplier.
CAUTION
THESE INSTRUCTIONS ARE TO REMAIN WITH THE
HOMEOWNER.
WARNING
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any oth-
er appliance.
WHAT TO DO IF YOU SMELL GAS
Open windows.
Do not touch electrical switches.
Do not try to light any appliance.
Extinguish any open flame.
Do not use the phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
department.
FOR YOUR SAFETY
A qualified installer, service agency, or the gas suppli-
er must perform installation and service.
Do not store or use gasoline or other flammable va-
pors and liquids in the vicinity of this or any other ap-
pliance.
WARNING
Do not operate this appliance with the glass removed,
cracked or broken. A licensed or qualified person
should do replacement of glass.
WARNING
Mendota gas fireplaces are heat producing appliances.
Do not burn wood, paper or other materials in this fire-
place. This fireplace is designed as a supplement
heat source. It is advisable to have an alternative pri-
mary heat supply.
WARNING
Do NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and
any gas control, which has been under water.
The installation must conform with local codes or, in
the absence of local codes, with the current National
Fuel Gas Code, ANSI Z223.1, or the current Natural
Gas and Propane Installation Code, CSA B149.1
MODEL NO. FV44i
DOCUMENT: FV44i-0510
This appliance may be installed in an aftermarket per-
manently located, manufactured (mobile) home, where
not prohibited by local codes.
This appliance is only for use with the type(s) of gas
indicated on the rating plate. This appliance is not
convertible for use with other
gases, unless a certified
kit is used.
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Inhaltsverzeichnis

Seite 1

INSTALLATION & OPERATING INSTRUCTIONS Full View Direct Vent Gas Fireplace Insert With Premium Texture Fiber Logs Combustion System In the C

Seite 2 - EMERGENCY

9 Chimney Flashing and cap (See FIGURE BELOW) The vent kits include a trim-able flashing. Measure, trim and shape flashing to fit the existing flue

Seite 3 - SPECIFICATIONS

10 14. Remove the Vent Adapter by removing two 5/16” Hex Bolts and sliding Vent Adapter to-wards rear of Insert. 15. Tightly secure 3” and 4” flex

Seite 4

11 18. You are now ready to hook up the Insert to gas supply. Be sure gas plumbing instructions and all state and local codes have been carefully

Seite 5 - ...CAUTION

12 as 24-gauge sheet metal, tile, brick, concrete board, etc. Please note that the required 16” clear-ance starts at the front face of the glass doo

Seite 6 - APPROVED MANTEL PROFILES

13 GAS PRESSURE CHECKING REQUIREMENTS A pressure tap for checking gas pressure is located on the main gas valve. A qualified installer should use th

Seite 7 - 18” MIN CLEARANCE

14 GASPRESSUREREQUIREMENTSOne major cause of operating problems with gas appliances can be improper gas pressure! Such problems as changes in flam

Seite 8 - INSTALLATION INSTRUCTIONS

15 HIGH ALTITUDE INSTALLATIONS For installations from 610-1370 meters (2000-4500 ft.) the orifice sizes (DMS) for natural gas are #43 Front/#46 rea

Seite 9 - FLUE VENTING

16 INSTALLATION CHECK OFF LIST The following check list must be completed prior to initial lighting of the Fireplace Insert, or manufacturer's

Seite 10 - 22“above

17 2.) PULL3.) ROTATE4.) RELEASE1.) INSERTDOOR REMOVAL AND REPLACEMENT CAUTION: Do not operate the appliance with glass removed, cracked or broken

Seite 11

18 FV-44i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS, BELOW, TO INSTALL THE LOG SET. CAUTION: LOGS ARE FRAGILE, HAND

Seite 12 - RAISED HEARTH SPECIFICATIONS

1 TABLE OF CONTENTS SPECIFICATIONS ...

Seite 20

26 PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED.

Seite 21

27 BEFORE YOU BEGIN Read this entire manual before you use your new fireplace insert(especially the section “Safety Precautions”). Failure to follo

Seite 22

28 REMOTE TRANSMITTER OPERATING INSTRUCTIONS TO TURN ON THE APPLIANCE: 1. Press the ON/OFF button. The transmitter display will show all active i

Seite 23

2 SPECIFICATIONS MODEL FV-44i High Fire - Adj. to - Low Fire BTUH ...NAT. GAS 40,0

Seite 24

29 MANUAL BYPASS OF THE REMOTE SYSTEM If the remote transmitter is misplaced or lost, the appliance can be turned on manually by slid-ing the three

Seite 25

30 “FIRST TIME” PILOT LIGHTING INSTRUCTIONS IMPORTANT: Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have

Seite 26

31 ATTENTION! The transmitter and receiver are RADIO FREQUENCY DEVICES. Placing the receiver in or near metal may severely reduce the signal range.

Seite 27

32 FV-44i GAS IGNITION SYSTEM WIRING DIAGRAM

Seite 28 - BEFORE YOU BEGIN

33 MAINTENANCE 1. ANNUAL MAINTENANCE OF MENDOTA UNITS IS REQUIRED. The following procedures must be performed each year by a Mendota approved servi

Seite 29

34 5554LP Pilot Orifice[#977.168]MotorizedLP PressureRegulator[10.0-5.5"WC]# 907.012Burner Orifices#65-14-00054[54 DRILL]#65-14-00055[55 DRILL]

Seite 30

35 Use an Alan WrenchTo loosen and removeNG Pilot Orifice. InstallLP Pilot Orifice, TightenDown.Pull Pilot Hood UPand lift UP off the base.WASHERS (2

Seite 31 - DETAIL C

36 LP PRESSURE REGULATOR CONVERSION INSTRUCTIONS WARNING: Failure to position the parts in accordance with these diagrams or failure to use only part

Seite 32

37 LP GAS PRESSURE REQUIREMENTS Inlet and manifold gas pressure checking taps are located on gas valve. These ports are only accessible from the oute

Seite 33

38 WARNING DO NOT PROCEED WITH OPERATION OF THIS FIREPLACE UNLESS BURNER "CYCLES" ON/OFF WITHOUT DELAYS! CHECKING FOR NORMAL BURNER (S) IGN

Seite 34 - MAINTENANCE

3 SAFETY AND WARNING INFORMATION READ and UNDERSTAND all instructions carefully before starting the appliance. FAILURE TO FOLLOW these instruc-tions

Seite 35 - REMOVE LOG GRATE

39 GAS INLETGAS SHUTOFF CONTROLGAS SHUTOFF CONTROLROTATE TO CLOSEHOLE FORTOOLTIP INDICATESVALVE ORIENTATIONBLOWER SYSTEM INFORMATION WARNING: Label

Seite 36 - VIEW FROM OUTSIDE FIREBOX

40 CUSTOMER INFORMATION AND TROUBLE-SHOOTING OVER FIRING/UNDER FIRING OF BURNER NEVER "over fire" units by adjusting gas pressure to increa

Seite 37

41 GAS FLAME ADJUSTMENT During the initial installation, the air shutter opening should be checked to be certain that the shutter is set correctly a

Seite 38 - Burner Ports

42 Replacement and Service Parts Note: Glass replacement is to be done by ordering the complete Glass Frame assembly #HA-58-00029. This assembly in

Seite 40 - CONTROL

44 MENDOTA WARRANTY QUALIFICATION & SERVICE REFERENCE FORM As a part of Mendota's on-going program of customer satisfaction, this Form veri

Seite 41

45 TAPE SHUT -------------------------------------------------------------------------------------------------------------------

Seite 42 -

46 MENDOTA EXTENDED LIFETIME PROTECTION AND LIMITED WARRANTY MENDOTA GAS FIREPLACE INSERT MODEL: FV-44i NAT. & L.P. Mendota Division of John

Seite 43

Johnson Gas Appliance Company 520 E Avenue N.W. - Cedar Rapids, IA 52405 Website: www.johnsongas.com or www.mendotahearth.com

Seite 44

4 CONGRATULATIONS You are the owner of a world-class heat producing gas direct vent sealed combustion fireplace. This elegant, highly efficient Firep

Seite 45

5 GENERAL INFORMATION Your Mendota Gas Fireplace Insert has a state-of-the-art direct vent, sealed combustion system. This advanced, highly effici

Seite 46

6 3424161/2141/2111/28“MIN.CLEARA NCECOMBUSTIBLEMAN TE L12”MIN‐TOPOFVENTSLOTTOBOTTOMOFMA NTE L231/2331/4“D”“D”8”MAX @12”ABOVEHEA

Seite 47 - MENDOTA GAS FIREPLACE INSERT

7 INSTALLATION INSTRUCTIONS CAUTION: Each installation must conform to all local, state and national codes. Refer to the national fuel gas code and

Seite 48 - or www.mendotahearth.com

8 FLUE VENTING The FV-44i Insert must be vented vertically to the outside and must use the Mendota Co-Linear flexible ducting system. NOTE: THE I

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